Project: VR Simulator Casings – Design & Manufacturing

Alice Scenic Studios has carried out the design and production of outer shells (casings) and bodies for high-technology VR game and simulation systems in different concepts such as Formula 1, Bugatti, and a helicopter, as a turnkey project.

• Productions Within Scope:
  • A realistic outer body for a Formula 1 race car simulator.
  • A Bugatti-concept vehicle cabin mounted on a hydraulic motion platform.
  • A helicopter simulator cabin with interior fittings and a transparent canopy.
• Materials and Techniques Used:
  • All vehicle bodies and cabins were produced with the fiberglass (FRP) molding technique using high-precision molds after 3D modeling (CAD).
  • Multi-layered putty, sanding, and high-quality automotive paints were used to achieve a smooth and glossy surface at automotive standards.
  • For the transparent canopy of the helicopter simulator, thermoformed acrylic or polycarbonate material was used.
  • Engineering and design software such as SolidWorks, Rhino, and AutoCAD, and the CNC machining technique were utilized in the design and mold production processes.
• Project Objectives and Benefits Provided:
  • Immersion was maximized for the user by combining VR game and simulation experiences with realistic and high-quality vehicle replicas.
  • Custom-designed outer shells were produced for different concepts, protecting the technological hardware inside and presenting it aesthetically.
  • Complex forms that are both durable and have smooth, automotive-quality surfaces were created using the fiberglass (FRP) molding technique.
  • Products fully compatible and ready for integration with the client’s VR systems, motion platforms, and control units were delivered.